UN series injection machine
The UN series injection machine is among the plastic injection devices that are widely used in the production of plastic parts and products. Injection molding machines in the UN series use the injection molding process to produce plastic parts. This process involves melting pellets of plastic resin, injecting the molten material into the mold cavity, and allowing it to cool and solidify to form the desired shape.
Device class: universal (general).
Power system: hydraulic – third generation servo motor.
Controller: KEBA (Austria). techmation (Taiwan) based on customer request
Clamping force: 100 to 6000 tons
Injection weight: 200 to 3200 grams
Low power consumption: saving 20 to 80% in energy consumption
. The injection system of servo devices (low consumption) has two jacks.
which is installed on the chassis and linear axes.
Similar to what is used in high speed devices.
This system greatly improves injection accuracy and material loading stability.
. The movement structure of the injection unit is proportional to the carriage cylinders.
This structure prevents material leakage when injecting at high speed and pressure.
The injection and loading part is located on the linear guide and due to the short distance from the injection center
It has created less torque due to the lack of recoil of the cylinder.It is fluid during injection and loading.
. The possibility of using multi-stage injection (speed - pressure - position)
. The possibility of using multi-stage material acquisition (speed - pressure - position)
. Using two cylinders for injection to move the spiral forward . Ability to control cylinder temperature automatically
. The device is equipped with a multi-stage system of material acquisition speed, time and position
. Adjusting the material compression pressure at the time of loading
. Controlling the change of the injection state to the pressure behind the injection
. He saw the end of the injection on the monitor
. Control of the entire injection stage by an electronic ruler
. The steel material of the nozzle is very resistant and high quality
. Spiral rotation control before material melting
. The injection control system is different in 5 stages
. The system for cleaning the materials inside the cylinders of Mardons of sizes A-B-C-D
. The possibility of using special Mardon cylinders for industrial materials (by metal)
. The possibility of controlling the temperature of the cylinder by PID method
. The cylinder is equipped with a rotating water system in the throat part
. The cylinder is equipped with high temperature ceramic elements.
. Multi-stage control of speed, pressure, location, opening and closing of clamp
. The machine is equipped with electrical and hydraulic mechanical protection systems
. The clamp has a system of 5 double joints
. The Pran genas system is designed with a lot of variety according to the type of part
. The clamp includes a central lubrication system, controlled by PLC
. The clamp is equipped with a high speed system, in the direction of opening and closing
. The clamp is also equipped with a safety lock
. Adjusting the height of the mold, by commanding the hydraulic motor with PLC
. All main rods are equipped with chrome water coating
. Water divider for mold cooling
. Precise control with and closed clip by electronic ruler
. control type of spring (pneumatic _ hydraulic _ shock)
. Using the anti-wear resistance system for the moving plate
. Cast iron clamp plates with the highest precision and maximum tension,It causes less complexity as well as lack of differencesIt is clamped in adjustable size
. The technology used in the hydraulic unit is highly efficient, which includes a servo (low consumption) drive system and a servo pump,
Energy consumption is intelligently controlled based on pressure and speed factors in the production cycle.
Energy saving, accuracy and speed are the advantages of this technology. . The special design of hydraulic valves has effectively reduced the pressure drop and increased its efficiency and facilitates oil supply..
. The servo pump system is prevented from producing excessive heat and due to the coolers installed in it,
Reduces water consumption to a great extent. Connections and seals of the hydraulic system remove oil pollutants according to environmental standards.
- The possibility of using a robot
- Archiving information of templates and also the possibility
- of saving in USB
- The possibility of setting technical and advanced information
- Show cylinder temperature
- Accurate use of electronic rulers
- Having a warning system
- The machine's current production conditions are shown on the machine's monitor
- LCD device is equipped with several languages of the world
- Using components and parts in the design and construction of the power system, interference control of any kind of jamming
- makes it impossible while the device is working
- The system is designed in such a way that as many and as many times as needed, the password can be locked provides the device
- Protection of data input and operator data by hardware lock
- Real-time production report
- The panel cabinet is sealed with waterproof rubber and prevents water from entering the cabinet
- SSR system is used instead of contactor in all the devices panel
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