High pressure series injection machine

- Multi-stage control of speed, pressure, location, opening and closing of clamp

- The machine is equipped with electrical and hydraulic mechanical protection systems

- The clamp has a system of 5 double joints

- The Pran genas system is designed with a lot of variety according to the type of part

- The clamp includes a central lubrication system, controlled by PLC

- The clip is equipped with a high speed system, in the direction of opening and closing

- The clip is also equipped with a safety lock

- Mold height adjustment, by hydraulic motor command with PLC

- All main rods are equipped with chrome water coating

- Water divider, for mold cooling

- Accurate control with and closed clip by electronic ruler

- control of the type of spring (pneumatic _ hydraulic _ shock)

- Using the anti-wear resistance system for the moving plate

- The cast iron plates of the clamp with the highest precision and maximum tension, cause the least amount of complexity as well as the lack of difference in size in the adjustable size of the clamp.

- The technology used in the hydraulic unit has high efficiency, which includes the servo system (low consumption) drive and servo pump, the energy consumption is intelligently controlled based on the pressure and speed factors in the production cycle.

Energy saving, accuracy and speed are the advantages of this technology.

- The special design of hydraulic valves has effectively reduced the pressure drop and increased its efficiency and facilitates oil supply.

- The servo pump system prevents excessive heat production and reduces water consumption to a great extent due to the coolers built into it. Connections and seals of the hydraulic system remove oil pollutants according to environmental standards.

• The possibility of using a robot
• Archiving information of templates and also the possibility of saving in USB
• The possibility of setting technical and advanced information
• Show cylinder temperature
• Accurate use of electronic rulers
• Having a warning system
• The machine's current production conditions are shown on the machine's monitor
• LCD device is equipped with several languages ​​of the world

• By using the components and parts in the design and construction of the power system, the command makes it impossible to interfere with any interference during the operation of the device.
• The system is designed in such a way that it provides as many passwords as needed to lock the device
• Protection of data input and operator data by hardware lock
• Real-time production report
• The panel cabinet is sealed with waterproof rubber and prevents water from entering the cabinet
• SSR system is used instead of contactor in all the devices panel

Applications of high pressure series plastic injection machines

Thin Wall Molding: High pressure plastic injection machines are essential for molding thin wall plastic parts with complex geometries. The high pressure ensures that the molten plastic material fills the mold cavities quickly and evenly, without creating defects such as short strokes or dent marks.

Precision Molding: Applications that require exact replication of complex details and tight tolerances benefit from high pressure injection molding. This includes the molding of complex components used in the automotive, electronics and medical industries.

Engineering Plastics: Processing high-performance engineering plastics such as PEEK, PAEK, and PPS often require higher injection pressures to achieve material flow and part integrity. High pressure plastic injection machines can effectively handle these materials.

Multi-Cavity Molding: For multi-cavity molds where multiple parts are produced simultaneously, high-pressure injection ensures uniform filling of all cavities to maintain consistent part quality throughout the mold.

Fast cycle time: Some manufacturing scenarios require rapid injection and filling of molds to achieve high throughput and cycle time efficiency. High pressure plastic injection machines enable faster molding cycles without compromising part quality.

Improved part quality: Higher injection pressures lead to better material flow and packing, which results in improved part quality with increased surface area, dimensional accuracy and mechanical properties.

Ability to mold complex parts: High pressure plastic injection machines can efficiently mold complex parts with thin walls, complex features and challenging geometries that require precise filling of mold details.

Defect Risk Reduction: These machines minimize common defects such as warping, sink marks and flow lines in molded parts by maintaining a constant and adequate pressure during the injection process.

Advanced Material Compatibility: They are suitable for processing a wide range of engineering plastics and high performance polymers that require high temperature and pressure to achieve optimal flow and properties.

Increased production efficiency: High-pressure plastic injection enables faster cycle times and higher production rates, thereby improving overall efficiency and reducing manufacturing costs per part.

Versatility in applications: The versatility of high pressure machines allows for a variety of molding applications in various industries, from automotive and aerospace to the production of electronic and medical devices.